Editor's Note: Last
issue, New Farm Senior Writer Laura Sayre wrote about The
Rodale Institute's on-farm compost program and the star of
that program, one of the most ingeniously crafted pieces of machinery
we've ever seen--a homespun compost turner fabricated from the
chassis of a salvaged dump truck. Lots of you took notice, too.
Here are a couple of letters Farm Manager Jeff Moyer received
about the article, followed by his responses:
Dear Jeff,
I read with interest the article on your composting experiences
and thought you might be interested in what we do.
About six years ago, I was doing all of my manure spreading with
an old New Holland 510 box spreader. This was one of those classics—you
know, five loads to the field, then half a day in the shop.
Obviously, I needed a new spreader. I was also interested in being
able to do a better job of composting our manure (about 90 percent
sheep, the balance horse and poultry—all fairly heavily bedded).
The raw material also includes a small amount of rotten hay from
the bottoms of round bales and household wastes like peelings, egg
shells, etc.
I opted for a slightly more expensive machine—a Gehl Scavenger
side-discharge spreader. My idea was that I would put all manure
through the spreader and into the pile as I cleaned out the barn.
This has worked out well. The spreader breaks the pack manure down
into small, uniform particles. About three or four times a year,
I have a neighbor with a huge Payloader come over to turn the pile.
He can turn half a year’s manure production from our 300-ewe
flock in about an hour.
The end product is a black, crumbly compost. Any given pile usually
‘works’ for a minimum of four months prior to spreading
and will have been turned a couple of times at least. Most field
spreading takes place in late summer/early fall because: (a) I have
the time and the field situations to get the job done, and (b) there
is much less chance of compaction at this time.
I get a wide, uniform spread pattern with the Gehl spreader (about
60 feet). I typically put the compost on at a lower rate than you
do—about five to eight tons per acre. Our hay and pasture
fields are really thriving, and the earthworm population is amazing.
Three weeks after spreading, it's tough to find any sign of the
compost on the surface of hay fields—the worms pull it down.
I try to get over our full 250 acres at least once every three years.
When I first looked into composting, I was overwhelmed by the systems
recommended by compost zealots. The trouble is, I do have other
work to do. Our current system seems to be doing a reasonable job,
although I am sure it would be unsatisfactory to composting purists.
Best wishes from southern Ontario, in the Great Lakes basin. With
this year's weather, it might better be described as the toilet
bowl of North America. I'm a bit concerned that we could be in the
early stages of the next glacial period. Here in Ontario, we haven't
had spring in four years. This year, we've pretty well had to do
without summer as well.
Ian Campbell
Dear Ian,
Thanks for the email and for reading New Farm. I enjoyed your letter
very much. I had a spreader just like yours only it got to the point
where we couldn't finish a load without stopping by the shop and
beating it back into order with a sledge hammer.
If you have any photos you might care to share, I'd enjoy seeing
them. You might even be willing to share them with other New Farm
readers. It sounds like you are happy with your system.
I enjoyed your comments about the weather. At least you seem to
have a sense of humor about it. You can always come visit us if
you need to see summer. While ours was a bit cool and very wet,
it was still summer (very pleasant, as a matter of fact).
Again, thanks for the email and please keep in touch.
Jeff
Dear Jeff,
I am a turkey grower in Central Texas who markets manure and produces
compost for retail sales. I am very interested in the ‘homemade’
compost turner in your most recent article.
I would love to travel to see the unit with hopes of building one
here. We have access to used trucks and excellent welding folks
who work with us.
Please advise.
Thanks,
Mike Neal
Crawford, Texas
Dear Mike,
Thanks for the email and for reading New Farm. I’m around
the farm most week days from 7:30 in the morning until early evening.
We’d be glad to have you come and visit to see the compost
turner and discuss how we built it. It may not be fancy, but for
us it does the job. If you do plan on coming out East, let us know
in advance to make sure we schedule some time to spend together
and that I don’t plan to be off site (I do travel from time
to time).
I’d like to hear more about your current operation. If you
come, bring some photos of your farm.
Jeff
Have some questions to Ask Jeff? E-mail him
directly at jeff.moyer@rodaleinst.org.
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